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Compressor Packages

Process Gas Compression Packages Tailored for Excellence

At ABODEX, we craft bespoke gas compression packages that cater to niche applications within the process industry. Our non-lubricated process gas compressors, sourced from esteemed manufacturers like Blackmer, Mehrer, are the cornerstone of our systems. We import the bare block compressors from our principals in the US and Europe and meticulously engineer the entire system to meet the specific needs of your processes. Our expertise extends to the engineering, procurement, and packaging of skid-mounted units, ensuring a streamlined solution from start to finish. We conduct thorough Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to guarantee performance and reliability. Furthermore, we offer comprehensive Annual Maintenance Contracts (AMC) or Annual Rate Contracts (ARC) to ensure the longevity and efficiency of your systems. In addition to our non-lubricated compression solutions, we specialize in the manufacturing of rotary vane gas compression systems. Utilizing Sliding Vane compressors from RO-FLO USA, we design and assemble complete systems locally in India, providing tailored solutions to our diverse customer base. .

Non-Lubricated Gas Compression Systems: Purity and Performance

Non-lubricated gas compression systems are engineered for applications where gas purity is paramount. The absence of oil in the compression chamber ensures that the discharge gas quality remains untainted, matching the purity of the inlet gas. .

Features

  • Non lubricated / Oil Free construction
  • Vertical, V, W type Reciprocating compressor
  • Air cooled, / Water-cooled cylinder
  • Single acting / Double acting piston
  • Single or Double distance piece construction
  • Single and multi-stage compression
  • Built-in / External Lubrication system for drive end parts
  • Capacity control using Suction valve unloader / Bypass spill back loop / Speed variation
  • Rugged construction for 24x7 operation
  • Highest pressure ranges up to 300 Bar g
  • Compressor capacity ranging from 10 Nm3/hr to 2500 NM3/Hr
  • Max. power 300KW / Cylinder
  • Material of construction to suit application requirement
  • Safe & Reliable in operation

Application

  • Liquified gas transfer and vapour recovery
  • Process gas recovery
  • Hydrogen recovery from Trolley
  • Vapour recovery and liquification of gas
  • Pressure boosting and pipeline transfer
  • Vessel/sphere/Bullets – Evaluation
  • Rescue gas transfer from mobile vehicle
  • Gas recycles
  • Moist gas recovery

Lubricated Vane Compressors: Robust and Reliable

Lubricated sliding vane compressors from RO-FLO are recognized for their ability to handle sour, acid, and wet gases, making them ideal for applications where cost-effectiveness and maintenance are key considerations. These compressors are celebrated for their long service life, with individual units operating for up to 50 years. Maintenance is straightforward, often requiring only one person and can be completed within a single shift. The direct injection lubrication system reduces friction, provides cooling, and carries away debris, ensuring smooth and efficient operation. .

Rotor Eccentrically located

  • Blade/Bore sealed by centrifugal force
  • Rotation reduces cell volume (Positive displacement)
  • Power optimized / Port angle
  • Rotor Eccentrically located
  • Blade/Bore sealed by centrifugal force
  • Rotation reduces cell volume (Positive displacement)
  • Power optimized / Port angle

Features

  • Rotor blades: The durable OEM designed blades are a key component in continuous, reliable operation
  • Shaft seals: Proven high performance single face and dual opposed options available.
  • Rotor & Shafts: Constructed from single piece of steel.
  • Roller bearings: Custom designed and manufactured with materials for corrosion resistance and proper clearances for broad operating range.
  • Seal Rings: Oil buffered seal rings protect the bearings from process contaminants.
  • No limit to the amount of H2S allowed in the gas stream
  • 3600+(MSCFD) flowrate
  • 200 Psig maximum allowable working pressure
  • NACE MR1075 compliant casing

Applications

Oil & Gas and Petrochemical industry

  • Tank battery vapour recovery unit (VRU)
  • Boil-off gas recovery
  • Gas gathering
  • Flare gas recovery
  • NGL recovery
  • Acid gas treatment

Green Energy: (BIOGAS)

  • Landfill gas collection
  • Digester gas collection
  • RNG/CNG
  • Digester mixing
  • Syngas production

Power generation: (NATURAL GAS)

  • Gas engine booster
  • Gas turbine booster
  • Boilers
  • Combustor

Refrigeration

  • Vacuum chilling
  • Ammonia compressor
  • Refrigerant compressor
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Chemical Injection Systems
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Automatic Polymer
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Why work with ABODEX